About ROPP Cap Sealing Machine
This ROPP Cap Sealing Machine is suitable for auto capping and sealing ROPP caps on various size bottles. This machine is easy to use, versatile, and self-supporting. As bottles are loaded onto the filling machine, they are continuously transferred to the slat conveyor belt of the sealing machine and fed through the in-feed worm for optimal spacing between two bottles before being loaded onto the in-feed star wheel. Before entering the delivery chute, ROPP caps stored in the orientation unit automatically position themselves in the correct direction. The bottles select the cap from the delivery chute and enter below the sealing head. This system consists of four rollers in total. Skirting, spinning, and sealing the cap is completed by two rollers, while threading is done by another pair of rollers based on the bottle neck diameter. In a sealing operation, the sealing head moves upward with the help of the cam and the bottle moves with the help of an exit star wheel, moving along the conveyor belt for a subsequent operation
Salient Features of ROPP Cap Sealing Machine:
- Totally GMP-compliant model.
- There is no container and no cap arrangement.
- Stainless steel matt finished body.
- Single motor synchronizes platform turret, star wheel, and conveyor.
- Sealing pressure can be varied depending on gauge and cap size.
- A cap bowl with a special hopper is designed to increase the cap's storage capacity.
- Smooth and noiseless operation, vibration-free operation.
- The guide profile is made of self-lubricating UHMW-PE with a low friction wear surface.
- SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
- Universal coupling for quick and easy setting of In feed worm.
- Adjustable bottle height gauge for easy and quick setting.
Optional Features of ROPP Cap Sealing Machine:
- Height can be adjusted by a motorized system.
- Cabinet made from acrylic.
| Usage/Application |
Industrial |
| Filling Speed |
high |
| Country of Origin |
Made in India |
| Capacity |
1000 to 2400 Containers |
| Automation Grade |
Automatic |
Efficient Bottle Sealing That Meets Industry DemandsSealing bottles swiftly and with utmost precision, this ROPP Cap Sealing Machine is engineered to cater to the high-volume needs of pharmaceuticals, food, beverages, and chemicals. The automatic capping process assures consistent, leak-proof seals, enhancing product safety and quality. With compatibility for glass, PET, and plastic bottles, it serves as a versatile solution for numerous packaging lines.
Advanced Safety and User ConvenienceSafety is embedded in the design, featuring overload protection and an emergency stop system to safeguard users and equipment. The easy-to-use push-button control panel simplifies operation and minimal training is required, ensuring a reliable experience for operators. The SS304 stainless steel construction ensures durability and effortless cleaning, meeting stringent hygiene standards.
FAQ's of ROPP Cap Sealing Machine:
Q: How does the ROPP Cap Sealing Machine ensure accurate and reliable seals on bottles?
A: The machine uses a high-precision capping head and adjustable settings to tightly seal bottles with ROPP (Roll-On Pilfer Proof) caps. Its precise control and customizable sealing length ensure each bottle is consistently capped for optimal product security.
Q: What types of bottles and caps are compatible with this sealing machine?
A: This model accommodates glass, PET, and plastic bottles with diameters between 25 mm and 90 mm, and can seal ROPP caps sized 22 mm to 32 mm. The adjustable height, up to 300 mm, allows for a broad range of bottle sizes commonly used in pharmaceuticals, food, beverages, and chemicals.
Q: When should I use this ROPP Cap Sealing Machine in my production process?
A: The machine is designed for integration into the packaging line right after filling. It works most efficiently during the capping phase for applications requiring tamper-evident, secure closure, supporting production rates of up to 2,400 bottles per hour.
Q: Where is this capping machine primarily utilized?
A: It is extensively employed in manufacturing and packaging sectors across India, especially in pharmaceutical, food, beverage, and chemical industries that require hygienic, secure, and fast bottle sealing.
Q: What is the process for operating the ROPP Cap Sealing Machine?
A: Operation is straightforward: after loading bottles onto the machine, the user engages the push-button control panel to start the capping process. The electric motor drives the capping head, sealing bottles at speeds of 30-40 bottles per minute. The safety features ensure smooth functioning throughout the operation.
Q: How does the machine's stainless steel construction benefit its usage?
A: Constructed from SS304 stainless steel, the machine is corrosion-resistant and easy to sanitize, making it suitable for cleanroom environments and ensuring long-term durability for high-volume operations.
Q: What are the key benefits of using this ROPP Cap Sealing Machine over manual methods?
A: The machine offers higher sealing accuracy, consistent pressure application, increased speed, enhanced safety with features like overload protection and emergency stop, and lower risk of contamination, resulting in improved productivity and quality assurance.