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Automatic Bottle Unscrambler

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Automatic Bottle Unscrambler Specification

Application
Pharmaceutical, Food & Beverage, Cosmetics, Chemical Bottling

Features
Non-stop operation, Bottle jam detection, Easy cleaning

Power Supply
AC Power

Filling Range
bottles 30 ml - 1000 ml

Noise Level
70 dB

Usage
Orients and feeds empty bottles to filling lines

Type
Automatic Bottle Unscrambler

Material
Stainless Steel

Feature
High Speed Operation, Easy Bottle Changeover

Auxiliary Packaging Machine Type
Bottling Line Equipment

Capacity
60-200 bottles/min (varies by model)

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric Motor

Power
2.5 kW

Voltage
220V/380V, 50/60 Hz

Weight (kg)
400 kg

Dimension (L*W*H)
2200 mm 1500 mm 2100 mm

Color
Metallic Silver

Changeover Time
< 10 min

Human Machine Interface (HMI)
Touchscreen Panel

Bottle Diameter Range
30-100 mm

Maintenance
Minimal, Tool-free access

Transport System
Conveyor belt integrated

Bottle Shape
Round / Oval / Square (Customizable)

Installation
Adjustable Height & Leveling Feet

Ambient Temperature Range
5C 40C

Feeding Mechanism
Rotary Unscrambling Disc

Operating Humidity
80% RH (Non-condensing)

Safety Features
Emergency stop, Overload protection

Bottle Height Range
60-200 mm

Construction
304/316 Stainless Steel body construction

About Automatic Bottle Unscrambler

Material	SS 304
Model	SVHBU
Frequency	50 Hz
Phase	1
Air Supply	5-6 Bar Regulated Air Supply
Direction of Movement	Left to Right
Output	Up to 300 Bottles
Voltage	230 V
Automation Grade	Automatic

Rapid and Versatile Bottle Handling

Designed for flexibility, the automatic unscrambler accommodates bottles of various shapes and sizes with easy, tool-free changeovers taking less than ten minutes. Its robust stainless steel build ensures hygiene and durability for demanding applications in pharmaceuticals, cosmetics, food & beverage, and chemical packaging.

Smart Control and Safety Features

Equipped with an intuitive touchscreen panel and PLC-based control, operators can manage settings, monitor performance, and adjust processes with ease. Safety is prioritized with emergency stop functions, overload protection, and bottle jam detection, providing a secure and uninterrupted work environment.

Optimized for Efficiency and Cleanliness

A high-speed operation-up to 200 bottles per minute-minimizes downtime, while minimal maintenance and easy cleaning simplify daily operations. The integrated conveyor system allows smooth transfer of bottles to the next line stage, ensuring quick and continuous throughput, ideal for automated bottling lines.

FAQ's of Automatic Bottle Unscrambler:

Q: How does the Automatic Bottle Unscrambler integrate into existing bottling lines?

A: The unscrambler comes equipped with an integrated conveyor belt, adjustable height, and leveling feet, allowing seamless installation into your current bottling line. Its AC power supply and PLC control ensure straightforward integration with most automatic production environments.

Q: What types and sizes of bottles can this machine handle?

A: It accommodates bottles with diameters from 30-100 mm, heights from 60-200 mm, and a filling range of 30 ml to 1000 ml. The unit easily handles round, oval, and square bottles, and custom adjustments can be made for unique shapes.

Q: How long does it take to switch between bottle sizes or shapes?

A: With its tool-free access and user-friendly design, the machine enables bottle changeovers in less than 10 minutes, optimizing productivity when working with different bottle types.

Q: What safety and operational features are included?

A: Safety features include an emergency stop button, overload protection, and bottle jam detection. The system allows non-stop operation under monitored conditions, protecting both the equipment and personnel.

Q: Where is this equipment ideal for use?

A: This unscrambler is perfect for pharmaceutical, food & beverage, cosmetics, and chemical bottling environments, especially where high efficiency, hygiene, and reduced manual labor are priorities.

Q: What are the maintenance requirements?

A: Maintenance is minimal due to the machine's stainless steel construction and convenient, tool-free access points, making cleaning and routine checks quick and easy.

Q: What benefits does the Human Machine Interface (HMI) offer?

A: The touchscreen HMI enables operators to actively monitor, control, and adjust parameters, simplifying setup and changeover processes while increasing overall operational efficiency.

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